I. Description of separated materials
1 Parameters of separated materials:
Beer, yeast content ≤30 million per ml, separation temperature: room temperature. After separation, the beer contains no more than 3 million yeast per milliliter. Or the total solid content can be treated from 1% by volume to less than 0.05% by volume.
2 Separation requirements:
Capacity: 20-35m3/h, except solids precipitated out of yeast or beer. Lagers can handle up to 30-35 m3/h.
Environmental conditions and technical requirements
1 The separator shall work normally under the following environmental conditions:
1 The ambient temperature should not be higher than 50℃
The relative humidity should not exceed 95%
2 Technical Requirements
1 The separator shall comply with JB/T8103.1-2008 disc separator - Part 1: General technical conditions.
2 Spare parts and special tools shall be provided according to manufacturer's standard.
3 All valve fittings fittings adopt GB and CB standards.
4 The unit of measurement shall be the legal unit of measurement of the People's Republic of China.
3 User requirements
1 User: the operating water pressure for the separator is required to be 0.30-0.35mpa (with booster pump).
2 The user provides: 380V/55KW/50Hz power supply suitable for the separator.
3 User provided: the separator uses 0.15-0.3mpa carbon dioxide air source and 0.4-0.5mpa compressed air air source.
Customer: Reserve enough space around the separator for maintenance and assembly.
User provides: lifting facilities for the whole separator and the lifting of parts and components for the separator maintenance.
6 Users provide: better drum cleaning liquid and hot water (according to actual needs) and lubricating oil, etc.
7 Provided by user: better general machinery tools.
Three, yTNZ-D type beer separator main technical parameters
Water flux | 50000L/h |
Processing power | 20000-35000L/h_ |
speed | 4800 RPM |
The separation factors | ≥8700g |
Effective working inner diameter of piston | 680mm |
Equivalent settlement area | 223.4X107CM |
Slag discharge way | Small valve discharge |
Import requirements for liquid to be treated | Pressure 0.1 ~ 0.3mpa, flow 35000 ~ 40000L/h |
Light liquid outlet pressure | 0～0.2MPa |
Start the way | Frequency conversion start |
Net weight of separator | 3784kg |
Overall dimensionsLength X width X height | 2160X1737X2037mm |
Total weight | 1800 kg |
The motor power | 55kW/50Hz/380V |
The water quality | Water pure, no solid impurities, no bubbles, preferably deoxidized water |
The amount of water | 500 ~ 700L/h, need stable supply |
pressure | The value ranges from 0.3 MPa to 0.5MPa |
Carbon dioxide gas | Purity ≥99.99%, pressure ≥ 0.15mpa, flow and pressure stability |
Centrifuge oxygenation * | ppb ≤5 |
Centrifugal oxygenation * : This data is based on the co2 content of the fermentation liquid to be centrifuged more than 0.45%, the purity of co2 used for gas sealing is more than 99.99%, and the results of the standard instrument PENTAIR HAFFMANS O-DGM dissolved oxygen instrument.
Four, yTNZ-D separator main parts technical control table
The serial number | The name of the | Material or model | Critical control point | manufacturer |
1 | Drum body and drum cover piston | High strength stainless steel | Finite element force calculation Process flaw detection control Material performance testing | Nanjing oasis |
2 | Drum parts | Precise dynamic balance | Nanjing oasis | |
3 | The motor | domestic | ||
4 | bearing | SKF | SKF | |
5 | The inverter | Dr. Rexroth | Dr. Rexroth | |
6 | PLC | Siemens | Siemens | |
7 | Vertical shaft | Cr13Ni14M | Finite element force calculationProcess flaw detection control | Nanjing oasis |
Five, the advantages of YTNZ centrifuge
Introduction of YTNZ centrifuge
1. Almost "0" oxygenation in the centrifugal process
2. After centrifugation, the CO2 content of liquor has no loss.
3. No disassembly cleaning, no separate CIP.
4. No heating phenomenon of liquor after centrifugation.
5. Easy to operate, can quickly adjust the clarity of wine.
6 reliable performance, can run continuously for a long time.
7. The maintenance cost is very low, within 3000 yuan per year on average.
8. The after-sales service team is everywhere and can provide timely service to customers.
